Chrysler LLC81-326-0937 Second Edition Printed in U.S.A.Aspen/DurangoO W N E R ’ S M A N U A L H y b r i d S u p p l e m e n t2 0 0 9149032 Aspen-Dura
•Climbing a hill•Charge level of high voltage battery•Engine temperature, transmission temperature orcoolant temperature•Hybrid System malfunction (Hy
•A Hybrid vehicle that is in DRIVE with the “READY”light illuminated and gas engine stopped, is NOT asubstitute for the NEUTRAL position. The vehicle
fuse to be disconnected without removing it from thefuse block. Pressing the I.O.D. fuse back into the cavityreconnects it.Interior FusesThe fuse bloc
CavityMini-Fuse/ColorDescriptionF115 AmpBlueMod_Clock;Analog/Mod_Cluster;IlluminationF210 AmpRedSunroof Power FeedF310 AmpRedHEV Assy Trans/DTCM/ESP/
F1410 AmpRedClockspring/Stop LampSwitch Relay/TPMS Tran-sponderF1515 AmpBlueCompass/EVIC Module/Wireless_SKREEM VTA/HEV Diagnostic PortF1620 Amp Yel-l
stamped on the inside cover, otherwise the cavity num-ber of each fuse is stamped on the inside cover thatcorresponds to the following chart. These fu
CavityCartridgeFuse/RelayMini-FuseDescription15 60 AmpYellowJB Feed (Interior)16 Spare N/A17 10 AmpRedTPIM (Traction PowerInverter Module)Pump18 20 Am
CavityCartridgeFuse/RelayMini-FuseDescription32 Micro-RelayFuel Pump-233 Micro-RelayStop Lamp Switch34 SpareMicro-RelayN/A35 Micro-RelayFuel Pump36 Sp
Power Distribution Center 2Your vehicle is equipped with a second electrical powerdistribution center located in the left side of the enginecompartmen
Integrated Power ModuleAn integrated power module is located in the left side ofthe engine compartment.This center contains cartridge fuses, mini-fuse
Cav-ityCartridgeFuse/RelayMini-Fuse Description9 10 AmpRedTrailer-Tow ParkLamps10 10 AmpRedRt Park Lamps11 Relay Radiator Fan Hi Rly12 20 AmpYellowFro
green ⬙READY⬙ light illuminated in the instrument clus-ter, but, again, the gas engine is not running. When youexperience a “Silent Start” leave the k
Cav-ityCartridgeFuse/RelayMini-Fuse Description25 Relay Ft Fog Lamps Rly26 Relay Adjustable Pedal Rly27 30 AmpGreenIgnition Off Draw(IOD) #128 30 AmpG
FLUIDS AND CAPACITIESU.S. MetricFuel (Approximate) 27 Gallons 102 LitersEngine Oil with FilterSAE 5W-20, API Certified 7 Quarts 6.6 LitersCooling Syst
FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartTPIM Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Formul
ChassisComponent Fluid, Lubricant, or Genuine Part2-Mode Hybrid Transmission Dexron威 VI Automatic Transmission FluidTransfer Case MOPAR威 ATF+4 Automat
MAINTENANCE SCHEDULESCONTENTS䡵 Maintenance Schedule ... 114 ▫ Required Maintenance Intervals ... 1158
MAINTENANCE SCHEDULEThe oil change indicator system will remind you that it istime to take your vehicle in for scheduled maintenance.On Electronic Veh
At Each Stop for Fuel•Check the engine oil level about five minutes after afully warmed engine is shut off. Checking the oil levelwhile the vehicle is
6,000 Miles (10,000 km) or6 Months Maintenance ServiceSchedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.Odometer Reading DateRepair
18,000 Miles (30,000 km) or18 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.❏ Inspect the front and re
CAUTION!Car wash equipment damage, vehicle damage or apotential accident event could result if the car washfacility instructions for PARK, NEUTRAL, DR
36,000 Miles (60,000 km) or36 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.❏ If using your vehicle fo
54,000 Miles (90,000 km) or54 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.❏ Inspect the front and re
66,000 Miles (110,000 km) or66 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.Odometer Reading DateRepa
78,000 Miles (130,000 km) or78 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.Odometer Reading DateRepa
96,000 Miles (160,000 km) or96 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.❏ If using your vehicle f
114,000 Miles (190,000 km) or114 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.Odometer Reading DateRe
126,000 Miles (210,000 km) or126 Months MaintenanceService Schedule❏ Change the engine oil and engine oilfilter.❏ Rotate tires.❏ Inspect the front and
144,000 Miles (240,000 km) or 144 Months Maintenance ServiceSchedule❏ Change the engine oil and engine oil filter.❏ Rotate tires.❏ If using your vehic
† This maintenance is recommended by the manufacturerto the owner, but is not required to maintain emissionswarranty.WARNING!You can be badly injured
INDEX9
function. The brake pedal has a lighter effort (longertravel) than during normal driving but provides fullpower assist.Climate Control (HVAC System)Yo
ABS (Anti-Lock Brake System) ...26Air Conditioning ...42Air Conditioning, Operating Tips ...50Air Filter .
Climate Control, Rear Zone ...48Coolant Pressure Cap (Radiator Cap) ...88Cooling SystemCoolant Capacity ...109
Fluid Capacities ...109Fluid Level ChecksAutomatic Transmission ... 95Transfer Case ...96F
Interior Fuses ... 99Introduction ... 4Jack Operation ...68,70Jacking Instructi
Filter ... 110Recommendation ... 109Viscosity ... 109Overdrive ...
TiresChanging ...68Jacking ... 70Pressure Warning Light ... 32Spare Tire ...
INTRODUCTION INTRODUCTION THINGS TO KNOW BEFORE STARTING YOUR VEHICLE A WORD ABOUT YOUR KEYS HYBRID SYSTEM OPERATION Hybrid OperationHybrid Vehicle Op
INSTALLATION OF RADIO TRANSMITTINGEQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to
Chrysler LLC81-326-0937 Second Edition Printed in U.S.A.Aspen/DurangoO W N E R ’ S M A N U A L H y b r i d S u p p l e m e n t2 0 0 9149032 Aspen-Dura
Moderate braking is particularly important since it al-lows you to maximize the energy converted and storedfrom the vehicle’s momentum by the Regenera
Additional Hybrid System electrical components:•Electric Power Steering Pump (12-Volt)•Electric A/C CompressorWARNING!Your vehicle has both a high vol
High Voltage BatteryYour Hybrid vehicle is equipped with a maintenance freeNickel Metal-Hydride (NiMH) battery rated at approxi-mately 300-Volts. The
NOTE:•Be sure to keep the battery air inlet vent (locatedwithin the interior of the vehicle along the front of thesecond row seats) free from blockage
WARNING!Never try to remove the high voltage service discon-nect. The high voltage service disconnect is usedwhen your vehicle requires service by a t
WARNING!•In order to avoid personal injuries or death, DONOT TOUCH ANY EXPOSED HIGH VOLTAGEWIRING (ORANGE COLORED) inside or outsideof your vehicle, a
VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler LLC shall be deemed to be deleted and thename Chrysler Canada Inc
UNDERSTANDING THE FEATURES OF YOUR VEHICLECONTENTS䡵 Electrical Power Outlets ... 203
ELECTRICAL POWER OUTLETSUsing the vehicles accessories (radio, video system orpower outlets) can discharge the 12-Volt battery, degradethe battery lif
UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 Hybrid Instrument Cluster ... 22䡵 Instrument Cluster Description ... 23䡵 Hybrid Ga
HYBRID INSTRUMENT CLUSTER22 UNDERSTANDING YOUR INSTRUMENT PANEL
INSTRUMENT CLUSTER DESCRIPTION1. Fuel GaugeThe fuel gauge shows the level of fuel in the tank whenignition switch is in the ON position.2. Temperature
activated when the left/right turn signal is left on withthe engine RPM vehicle speed greater than 15 mph(24 km/h) for more than 1 mile (1 km).4. Low
CAUTION!Driving with a hot engine cooling system coulddamage your vehicle. If the temperature light is on,safely pull over and stop the vehicle. Press
The Vehicle Security Light will also illuminate for ap-proximately three seconds when the ignition is firstturned ON.12. Anti-Lock Brake (ABS) Warning
15. Shift Lever IndicatorThe electronic shift lever indicator is self-containedwithin the instrument cluster. It displays the position ofthe transmiss
TABLE OF CONTENTSSECTION PAGE1INTRODUCTION...32THINGS TO KNOW BEFORE STARTING YOUR VEHICLE..
The outside temperature will display in the odometer fornon-EVIC equipped vehicles. Pressing the trip odometerRESET button toggles the feature back to
U.S. Federal regulations require that upon transfer ofvehicle ownership, the seller certify to the purchaser thecorrect mileage that the vehicle has b
21. Electronic Throttle Control (ETC)This light informs you of a problem with theElectronic Throttle Control (ETC) system. If aproblem is detected, th
23. READYWhen the ignition key is turned to the START position,the “READY” lamp in the cluster will illuminate toindicate the Hybrid System has “start
If this light comes on and remains on while driving, itsuggests a potential engine control problem and the needfor system service. See your authorized
reduces fuel efficiency and tire tread life, and may affectthe vehicle’s handling and stopping ability.Please note that the TPMS is not a substitute f
CAUTION!The TPMS has been optimized for the originalequipment tires and wheels. TPMS pressures andwarning have been established for the tire sizeequip
31. TOW/HAULThe TOW/HAUL button is located at the end of the shiftlever. This light will illuminate when the TOW/HAULbutton has been selected. Refer t
HYBRID ENERGY CENTERHybrid System Operating ConditionsThe Hybrid System performs various functions depend-ing on the operating condition, such as star
This screen will display when the vehicle has beenstarted and the Hybrid System is active.This display will appear when the vehicle is slowingdown wit
This display appears when the Hybrid system is off. Theengine will not be illuminated on the radio screen.This display appears when the engine is at o
This display appears when the vehicle is driving inelectric mode only. The engine will not be running orilluminated on the radio screen.This display a
This display appears when the high voltage battery isbeing charged during braking or coasting down and theengine is not running. The engine will not b
This display appears when the engine is idling and thehigh voltage battery is charging. The engine will beilluminated on the radio screen.This display
CLIMATE CONTROLSAutomatic Temperature Control (ATC)The control can be turned on by pressing the power knob.When the control is turned on, it will be i
Automatic ControlThe ATC system can maintain a steady comfort level invarious weather conditions with a simple operation:•Select your desired temperat
Level Of Automatic Control72°F (22°C) is the recommended setting for maximumcomfort for the average person, however, this may vary.NOTE:•The temperatu
temperature is adjusted automatically to maintain thedesired comfort level. You can adjust the temperature bypressing the + or - Temp rocker switches.
Manual control of recirculation is possible only in Panel,Floor, and Bi-Level modes. It will not operate in Mix, orDefrost modes. The recirculation sy
DefrostOutside air is directed to the windshield throughthe defroster outlet located at the base of thewindshield and side window demist outlets.NOTE:
INTRODUCTIONCONTENTS䡵 Introduction ... 41
AUTO REARThis mode places the rear system in automatic tempera-ture control. Rear temperature can be set as desired (72°F[22°C] recommended for averag
The rear compartment control uses two rotary knobs: onefor the temperature control and the other for the fanspeed control. The mode for the rear air c
NOTE: For best operation, make sure that ventilationgrilles located in the rear storage area are not obstructedby stowed articles.Front Unit to Rear U
press the Snowflake button to turn on the air condition-ing, and drive with the windows open for the first fewminutes. Once the hot air has been expel
Winter OperationWhen operating the system during the Winter months,make sure the air intake, located directly in front of thewindshield, is free of ic
Operating Tips ChartOperating TipsUNDERSTANDING YOUR INSTRUMENT PANEL 534
STARTING AND OPERATINGCONTENTS䡵 Starting Procedures ... 56▫ Starting ... 56䡵 2-Mode Hybrid Transmission ...
STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.NOTE: This vehicl
“READY” light is illuminated, your Hybrid vehicle canbe driven under electric power even though the internalcombustion engine may not be running.If th
INTRODUCTIONThis booklet is a supplement to the Owner’s Manual.This manual was prepared with the assistance of serviceand engineering specialists and
2-MODE HYBRID TRANSMISSIONThe electronic PRND21 on the instrument cluster indi-cates the transmission range that has been selected. Theshift lever is
WARNING!•Your vehicle could move and injure you and othersif it is not completely in PARK. Check by trying tomove the shift lever back and forth witho
NOTE: Towing the vehicle (except as specified under“Towing A Disabled Vehicle”), coasting, or otherwisedriving the vehicle while in NEUTRAL can cause
•the transmission has reached normal operating tem-perature.•the high voltage battery has reached normal operatingtemperature.•a sufficient state of c
When operating in TOW/HAUL mode, the 2-ModeHybrid Transmission will select gear ratios that maxi-mize towing power, with less emphasis on fuel economy
WARNING!Always engage the parking brake when poweringdown the vehicle if the ⴖSVC 4WDⴖ light is illumi-nated. Not engaging the parking brake may allow
Upon initial start-up in cold weather, the power steeringpump may make noise for a short period of time. Thisnoise should be considered normal, and do
system will release brake pressure in proportion toamount of throttle applied as the vehicle starts to move inthe intended direction of travel.HSA Act
WARNING!•If you use a trailer brake controller with yourtrailer, your trailer brakes may be activated anddeactivated with the brake switch. If so, whe
WHAT TO DO IN EMERGENCIESCONTENTS䡵 Jacking Instructions ... 68▫ Jack Location ... 68▫ Removing The Spare Tire .
THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 A Word About Your Keys ... 6䡵 Hybrid System Operation ... 7▫ Hybrid
JACKING INSTRUCTIONSWARNING!•Being under a jacked-up vehicle is dangerous. Thevehicle could slip off the jack and fall on you. Youcould be crushed. Ne
Removing The Spare TireThe spare tire on your vehicle is located underneath thevehicle in the rear.Remove the spare tire before attempting to jack the
3. Turn the wrench counterclockwise to lower the sparetire. Continue to turn the wrench until the spare tire canbe pulled out from under the vehicle.I
Preparations1. Park the vehicle on a firm level surface. Avoid ice orslippery areas.WARNING!Do not attempt to change a tire on the side of thevehicle
InstructionsWARNING!Carefully follow these tire changing warnings to helpprevent personal injury or damage to your vehicle:•Always park on a firm, lev
2. Using the wheel wrench, loosen, but do not remove,the wheel nuts by turning them counterclockwise oneturn while the wheel is still on the ground.3.
When changing a rear wheel, assemble the jack drivetube to the jack and connect the drive tube to theextension tube. Place the jack under the axle as
WARNING!Raising the vehicle higher than necessary can makethe vehicle unstable and cause an accident. It couldslip off the jack and hurt someone near
WARNING!Carefully follow these tire changing warnings tohelp prevent personal injury or damage to yourvehicle:•Always park on a firm, level surface as
JUMP-STARTING PROCEDURESYour Hybrid vehicle is equipped with both a 12-Voltbattery and a high voltage battery. Either battery maybecome discharged and
A WORD ABOUT YOUR KEYSIt is not recommended to leave the ignition switch in theACC position for extended periods of time. This willdischarge the 12-Vo
This message indicates that the vehicle is in “ChargeAssist” mode, and can be charged by following the“Charge Assist” procedure.NOTE:•Depending on the
•Depending on the condition of the second runningvehicles alternator and the number of accessoriesoperating on both vehicles, it could take up to 60 m
5. Connect the negative cable clamp of the 12-Volt bat-tery charger to the remote negative post located near thedriver’s side fender underhood.WARNING
CAUTION!Charging the high voltage battery at a rate higherthen 70 Amps could damage the 12-Volt battery.7. If the 12-Volt battery charger has been pro
NOTE:•To minimize the charging time, it is recommended toleave the key in the OFF position while in the“CHARGING in Progress” mode, however the keymay
CAUTION!Be careful of the moving belt and fan blades.10. Remove the 12-Volt battery charger positive clamp.NOTE: Allow the vehicle to idle for a minim
“Charge Assist” can be aborted by the following items:•The key is turned to the START position while thesystem is being charged.•Incorrect installatio
2. Park the booster vehicle within cable reach but with-out letting the vehicles touch. Set the parking brake, placethe shift lever in PARK and turn t
5. Connect the other cable, first to the negative terminalof the booster battery and then to the engine of thevehicle with the discharged battery. Mak
MAINTAINING YOUR VEHICLECONTENTS䡵 Engine Compartment — 5.7L HEMI V-8 ... 88䡵 Maintenance Procedures ... 89▫ Traction Power Inverter
HYBRID SYSTEM OPERATIONYour Hybrid vehicle combines the power of a gasolineengine and electric motors to minimize fuel consumptionand emissions. This
ENGINE COMPARTMENT — 5.7L HEMI V-81 — Traction Power Inverter Module (TPIM) Coolant Bottle 8 — Washer Fluid Bottle2 — Air Cleaner Filter 9 — Engine Co
MAINTENANCE PROCEDURESWARNING!Your vehicle has both a high voltage DC and ACsystem as well as a 12-Volt system. DC and AC highvoltage are both extreme
Traction Power Inverter Module (TPIM) CoolingSystem – Coolant Level CheckCheck the TPIM coolant (antifreeze) protection every12 months (before the ons
WARNING!•The warning graphic that appears on the coolingsystem pressure cap is a safety precaution for “DONOT OPEN HOT”. Never add coolant (antifreeze
If the coolant (antifreeze) is dirty or contains a consider-able amount of sediment, clean and flush with a reliablecooling system cleaner. Follow wit
Please review these recommendations for using HybridOrganic Additive Technology (HOAT) coolant (anti-freeze).When adding coolant (antifreeze):•The man
Disposal of Used TPIM CoolantUsed ethylene glycol based TPIM coolant (antifreeze) is aregulated substance requiring proper disposal. Checkwith your lo
•Maintain coolant (antifreeze) concentration at 50%HOAT coolant (antifreeze) (minimum) and distilled/deionized water for proper corrosion protection o
use of special dyes to aid in detecting fluid leaks. Inaddition, avoid using transmission sealers as they mayadversely affect seals.Transfer Case (All
Front AxleFront axle fluid level should be 3/4 in (20 mm) +/- 1/8 in(3 mm) below the level of the fill hole. The total lubricantvolume is 55 oz (1.6 L
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